Get your advanced
technology to
where it belongs.
With precision electronics manufacturing services, from prototype to production.
You're developing complex, high-reliability electronics where getting it right matters.
Synergetics delivers precision electronics for critical applications – designed, engineered and built in the United States, with optional global partnerships to strengthen and scale your supply chain from end-to-end.
We resolve design, manufacturing and supply chain challenges early, so your product moves from concept to testing and production, without delays. All manufacturing is completed onshore in California with controlled processes and traceability for hardware that must perform in real world environments.
Our team supports early stage NPI and scalable production so you stay confident as your hardware advances through verification, pilots, customer commitments and investor requirements.
For OEMs that need a reliable and consistent supply chain with stable, repeatable outcomes on every build.
For emerging and growth-stage product companies that need manufacturability insight, reliable early builds and the ability to scale-on-demand.
Electronics Manufacturing
High reliability builds for commercial deployment.
SMT and through-hole PCB assembly, cable and harness assembly, subassembly, integration and complete box-build are carried out with controlled processes and full traceability. Synergetics is suited to commercial, industrial and performance critical products as well as pilot programs and scaling production requirements.
Cable Assembly
Signal integrity with repeatable builds.
We build custom cables engineered for reliability in demanding environments, using continuity testing, strain relief validation and full documentation for quality assurance. Each build combines U.S.-based craftsmanship with process control that ensures repeatability, performance and long-term durability.
PCB Assembly
Consistent assembly quality at scale.
Companies rely on Synergetics for PCB manufacturing and assembly when build stability and repeatability are essential for field operations, customer delivery and product reliability. Suited to complex PCBs for commercial, industrial and regulated environments and low to medium scale products that require consistent and reliable assembly.
Turnkey Assembly
System level integration with reliability assurance.
Our box-build assembly enables complete system integration for commercial and industrial deployment and allows companies to scale production with repeatable quality assembly outcomes.
Product Development & NPI
Commercialization with manufacturability focus.
Design interpretation, final requirements, rapid prototyping, functional evaluation and preparation for streamlined assembly with clear documentation for production transfer. This approach helps teams resolve engineering challenges earlier and make informed decisions before entering full-scale manufacturing. Synergetics supports customers who need design decisions that reinforce predictable manufacturing results.
PCB Design & Engineering
Precision layout for reliable performance.
Each board is developed with attention to manufacturability, component availability, mechanical fit and integration requirements to align with production. You can access our global engineering and manufacturing network to keep your product roadmap moving without compromise, gaining a stable pathway from concept to deployment.
Testing & Quality Validation
Verification for dependable operation.
All results are logged in our Tier-1 ERP for full traceability and process analytics. Backed by experienced QA and engineering teams, we deliver rapid issue resolution and optimization of both process and product.
Supply Chain Sustainment
Lifecycle continuity with reduced risk.
This dual-site model provides long-term supply continuity and growth flexibility for complex and high-reliability programs. All results are logged in our Tier-1 ERP for full traceability and process analytics. Backed by experienced QA and engineering teams, we deliver rapid issue resolution and optimization of both process and product.
For OEMs that need a reliable and consistent supply chain with stable, repeatable outcomes on every build.
For emerging and growth-stage product companies that need manufacturability insight, reliable early builds and the ability to scale-on-demand.
Electronics Manufacturing
High reliability builds for commercial deployment.
Advanced electronics contract manufacturing services delivered from our California facility support high-mix, complex and commercially deployed products across a diverse range of sectors.
SMT and through-hole PCB assembly, cable and harness assembly, subassembly, integration and complete box-build are carried out with controlled processes and full traceability.
Cable Assembly
Signal integrity with repeatable builds.
Synergetics specializes in precision cable and harness assembly for power, signal and data applications across defence, energy, medical and industrial markets. We build custom cables engineered for reliability in demanding environments, using continuity testing, strain relief validation and full documentation for quality assurance.
PCB Assembly
Consistent assembly quality at scale.
Our precision PCB assembly includes surface mount and through hole boards, complex multilayer, high density and mixed technology designs. Inspection, testing and documentation ensure consistent performance across batches and scaling requirements.
Turnkey Assembly
System level integration with reliability assurance.
Box-build assembly services includes mechanical and electronic integration for complete systems, including wiring enclosures, interconnects, labeling verification and functional testing.
This service supports products that require consistent repeatable system level assembly for customer deployment, pilot programs, demonstrations and scaling production.
Product Development & NPI
Commercialization with manufacturability focus.
We prioritise an engineering-led approach for OEMs and scaling companies requiring production-ready designs. Our California-based team supports early stage NPI, prototyping and manufacturability refinement.
PCB Design & Engineering
Precision layout for reliable performance.
PCB engineering services support high reliability, high performance applications where precision, repeatability and product scalability are essential. Our engineers provide multilayer layout optimization, footprint enhancement, material guidance and test planning to ensure boards are ready for manufacturing and lifecycle sustainability.
Testing & Quality Validation
Verification for dependable operation.
Synergetics provides advanced testing and inspection for high-reliability electronics from prototype to production. Using Mycronic 3D AOI and X-ray systems, we detect defects at micron-level precision including BGA and solder joint integrity, ideal for dense, complex PCB assemblies.
Supply Chain Sustainment
Lifecycle continuity with reduced risk.
We manage the complete product lifecycle – from component sourcing and production to service, upgrade and obsolescence management.
Operational frameworks engineered for quality assurance, program scale and compliance.
Advanced verification technology
Continuous line inspection utilizing Mycronic 3D AOI and automated X-ray solder integrity testing to eliminate latent board-level anomalies.
Tier-1 enterprise governance
Complete supply chain, bill-of-materials (BOM) and production trace-level tracking managed through Oracle NetSuite OneWorld ERP.
Rigorous traceability protocols
Component-level provenance, strict First Article Inspection (FAI) workflows, and real-time inventory code prefixing for regulated customer accounts.
Federal & regulatory compliance
Audited, responsive local facility operations governed under strict ISO 9001, ISO 13485 and ITAR-registered quality management systems.
Information & asset security
Secure processing architectures, material isolation protocols and physical data segregation for export-controlled programs.
Global group scale
Direct engineering collaboration, manufacturing redundancy, and multi-tier international supply chain leverage via the Extel Group footprint.
ISO13485
ISO9001
ITAR-COMPLIANT
RoHS
IPC-A-610
J-STD-001
ISO13485
ISO9001
ITAR-COMPLIANT
RoHS
IPC-A-610
J-STD-001
Operating at the highest quality standards.
Synergetics delivers high-reliability electronics and cables for regulated industries, including defense, energy, medical, security and safety systems – where precision, performance and compliance are critical.
Our certified electronics manufacturing services are underpinned by our best-in-class quality management systems, ensuring traceability, compliance and continual improvement from prototype to production.
We accelerate AgTech commercialization by delivering ruggedized hardware, robust supply chain governance and scalable volume manufacturing. Our specialized DfX design reviews and ruggedization processes ensure PCBA and system assemblies withstand continuous field vibration, high humidity, dust and wide thermal cycles without premature fatigue. By managing complex bills-of-materials and procurement schedules through Oracle NetSuite ERP governance, we mitigate lead-time risks and ensure repeatable build outcomes from initial field validation into commercial volume production. Whether producing precision irrigation or autonomous farm equipment, we provide the comprehensive assembly, testing and long-term obsolescence management needed to sustain your entire product lifecycle.
We de-risk the commercial scale-up of autonomous systems by combining advanced inspection, strict process control and standardized NPI frameworks. To protect high-density computing and sensor arrays from cross-talk, our facility utilizes automated Mycronic 3D AOI and X-ray inspection to eliminate microscopic joint anomalies. This tight manufacturing control prevents operational drift across robotics, AMRs and machine vision platforms, using custom functional testing to guarantee every unit matches master specifications. Backed by our global group capacity, we compress engineering cycle times and secure predictable manufacturing timelines to smoothly transition your technology from early field deployments into global rollouts.
We support reliable 24/7 operation for critical infrastructure, including utility grids, transport networks, communication networks and AI data centers, by blending full-lifecycle engineering with robust risk mitigation. Our development services cover the entire lifecycle, spanning design optimization, precision layout engineering, ruggedized electro-mechanical prototyping and signal integrity analysis. To ensure long-term network reliability, we utilize Oracle NetSuite enterprise-grade traceability to manage sourcing, automate risk mitigation and track component provenance. This combination of established quality frameworks and global group sourcing insulates infrastructure operators from heavy contractual downtime liabilities, keeping total manufacturing costs predictable while meeting strict compliance baselines.
We ensure field performance for defense and security programs by delivering a complete verification and manufacturing stream alongside secure, ITAR-regulated procurement. To ensure tactical communications and guidance systems survive severe physical impacts and rapid environmental shifts, we provide initial layout optimization, precision PCBA, specialized conformal coatings, custom enclosures and automated X-ray solder verification. As a registered ITAR partner addressing non-negotiable data security and domestic supply chain integrity requirements, we maintain segregated material storage, secure component sourcing paths and active end-of-life (EOL) component tracing. Backed by the extensive engineering and international manufacturing capabilities of our global parent organization, we provide multi-decade lifecycle sustainment, design-lock integrity and reverse logistics options to de-risk long-term government contracts.
We support the scale-up and production sustainment of energy and electrification technologies by delivering end-to-end engineering verification, secure material procurement, and high-yield commercial production. To ensure assemblies survive continuous high-voltage loads, intense power cycles, voltage surges and harsh outdoor exposure across renewable systems, smart grids and high-power charging infrastructure, our team provides thermal optimization, power integrity analysis and custom functional test engineering. We manage compliance and supply risks through Oracle NetSuite ERP governance and proactive BOM health audits to flag component allocation risks early, deploying strategic inventory buffers to keep lines moving during global shortages. Synergetics handles the complex PCBA, heavy-duty cabling and final turnkey box builds required to transition your clean energy prototypes safely into repeatable, volume commercial production.
We deliver predictable, stable system behavior across instrumentation and advanced industrial hardware by integrating precise signal protection, tight component provenance and rigorous manufacturing standards. To ensure industrial monitoring devices, process control systems and precision calibration tools operate continuously in high-EMI and dust-heavy factory environments, we combine upfront layout engineering and signal isolation design with automated 3D AOI to prevent board-level drift. We protect diverse product portfolios from supply chain volatility by managing production under strict First Article Inspection (FAI) workflows and utilizing real-time inventory lot control for tight bill-of-materials traceability. This holistic manufacturing approach enforces strict process repeatability and advanced test engineering across all hardware, protecting your unit margins, total cost of ownership and operational availability.
We support medical device scale-ups by integrating high-precision manufacturing, automated regulatory governance and fast-track NPI pathways to compress time-to-market. To ensure diagnostic equipment, surgical robotics and wearables meet strict build quality and precise signal processing requirements, we manufacture under a fully audited ISO 13485 quality management system, utilizing Mycronic 3D AOI to eliminate latent defects on high-density boards. We streamline the path to global regulatory clearances by automating component-level tracking to generate complete Device History Records (DHR) and process validation documentation, ensuring compliance audits proceed without administrative delays. To mitigate high capital burn rates during extended clinical and field verification phases, we offer scalable low-volume pilot runs that preserve capital and bridge the gap between prototyping and commercial manufacturing.
We support operational continuity in remote extractive operations by delivering industrial hardening, strategic site supply security and rigorous testing standards. To protect heavy mining, safety equipment and down-hole telemetry from extreme mechanical shock, high vibration, abrasive dust and moisture, we engineer custom turnkey box builds along with heavy-duty cable and harness assemblies. We mitigate the risk of costly site downtime by integrating Vendor Managed Inventory (VMI) safety-stock buffering with our established supplier networks, keeping your production lines moving despite global component allocation issues. Our advanced test engineering and ruggedized production standards deliver predictable product behavior, preventing high service costs from unplanned field failures while maximizing your field asset utilization and protecting operating margins.
Environmental Factors & Ruggedization
Operating machinery in this sector subjects hardware to continuous mechanical vibration, high humidity, dust infiltration, and wide thermal cycles. We use specialized DfX design reviews and ruggedization processes to ensure PCBA and system assemblies withstand these field conditions without premature component fatigue.
BOM Governance & Production Continuity
Moving AgTech hardware from initial field validation into commercial volume requires stable component sourcing. We manage complex bills-of-materials and procurement schedules through Oracle NetSuite ERP governance to mitigate lead-time risks and maintain repeatable build outcomes.
Volume Manufacturing & Lifecycle Support
We support commercial scale-up by managing the complete assembly and testing of precision agriculture, autonomous farm equipment, irrigation control, livestock monitoring, greenhouse systems, environmental sensing, and connected machinery. Every product line includes long-term engineering sustainment and component obsolescence management.
Signal Integrity & Solder Verification
High-density computing layers and complex sensor arrays in autonomous systems are highly sensitive to cross-talk and microscopic joint anomalies. Our facility utilizes automated Mycronic 3D AOI and X-ray inspection to verify structural and electrical integrity at the component level.
Build Repeatability & System Integration
To prevent operational drift when scaling assemblies for robotics, autonomous fulfilment, AMRs and machine vision platforms, manufacturing must be tightly controlled. We enforce strict process repeatability and run custom functional testing to ensure every integrated unit matches the master specifications.
NPI Pathways & Commercial Scale-Up
Transitioning from early field deployments to regional or global rollouts requires a predictable manufacturing timeline. We provide standardized New Product Introduction (NPI) frameworks backed by our global group capacity to reduce engineering cycle times and de-risk your production scale-up phase.
Uptime Demands & Stress Testing
Systems built for critical infrastructure such as utility grids, transport networks, AI data centers and communication networks require reliable 24/7 operation. Our engineering services cover the entire development lifecycle, from design optimization and precision layout engineering to ruggedized electro-mechanical prototyping and signal integrity analysis.
Component Traceability & Supply Security
Maintaining long-term network reliability requires verifiable component provenance. We manage sourcing through Oracle NetSuite enterprise-grade traceability, incorporating automated mitigation and complete lifecycle tracking to protect your assemblies.
Contract Risk Mitigation & Total Cost
Infrastructure operators bear heavy contractual liabilities if a hardware failure triggers network downtime. Synergetics uses established quality frameworks and global group sourcing to build complex connectivity infrastructure, keeping total manufacturing costs predictable while meeting compliance baselines.
Defect Elimination & Product Ruggedization
Tactical communications and guidance systems must survive severe physical impacts, rapid thermal shifts and other environmental implications such as high G-forces. We deliver a complete verification and manufacturing stream, encompassing initial layout optimization, precision PCBA, specialized conformal coatings custom enclosures and automated X-ray solder verification to ensure hardware performance in the field.
Sovereign Procurement & Information Security
Data security and domestic supply chain integrity are non-negotiable requirements for defense contracts. As a registered ITAR-regulated partner, we maintain segregated material storage, secure component sourcing paths and active end-of-life (EOL) component tracing.
Program Sustainment & Long-Term Support
Defense and security scaleups require extended product lifecycles to fulfil long-term government contracts. Backed by the extensive engineering and international manufacturing capabilities of our global parent organization, we provide multi-decade lifecycle sustainment, design-lock integrity, and reverse logistics options to de-risk high-value defense and security programs.
Power Integrity & Functional Verification
Renewable energy systems, smart grid modules, and high-power charging infrastructure operate under continuous high-voltage loads and harsh outdoor exposure. Our engineering team provides end-to-end support spanning thermal optimization, power integrity analysis and custom functional test engineering to ensure assemblies survive intense power cycles and voltage surges.
Material Procurement & Compliance Risk
Scaling infrastructure hardware requires a secure, traceable electronic component pipeline. We utilize Oracle NetSuite ERP governance and proactive BOM health audits to flag component allocation risks early, using inventory buffers to keep lines moving during global shortages.
Volume Scale & Commercial Readiness
We support the physical scale-up of your energy and electrification networks. Synergetics handles the complex PCBA, heavy-duty cabling and final turnkey box builds required to move your clean energy prototypes safely into high-yield, repeatable commercial production.
Signal Protection & Precision Manufacturing
Industrial monitoring and measurement devices, process control systems and precision calibration tools operate continuously in high-EMI and dust-heavy factory environments. We provide a holistic service model combining upfront layout engineering and signal isolation design with automated 3D AOI and strict process repeatability controls to prevent board-level drift.
Component Provenance & Supply Chain Safety
Maintaining long-term product lifecycles across diverse industrial portfolios requires tight bill-of-materials traceability. We manage your production under strict First Article Inspection (FAI) workflows, utilizing real-time inventory lot control to protect your supply chain from volatility.
Operational Availability & Margin Protection
Our advanced test engineering and rigorous manufacturing standards deliver predictable, stable system behavior across all your instrumentation and advanced industrial hardware, protecting your unit margins and total cost of ownership.
Quality Management & Assembly Precision
Diagnostic equipment, surgical robotics, and wearables require precise signal processing and strict build quality. We manufacture under a fully audited ISO 13485 quality management system, utilizing Mycronic 3D AOI to inspect high-density boards and eliminate latent manufacturing defects
Regulatory Compliance & DHR Governance
Securing global regulatory clearances requires comprehensive manufacturing data. We automate component-level tracking to generate complete Device History Records (DHR) and process validation documentation, ensuring your compliance audits proceed without administrative delays.
Structured NPI & Capital Preservation
Medical device scaleups face high capital burn rates during extended clinical and field verification phases. We offer fast-track NPI pathways and scalable low-volume pilot runs to compress your time-to-market and bridge the gap between prototyping and commercial manufacturing.
Industrial Hardening & Heavy Assembly
Industrial electronics used in heavy mining and safety equipment and down-hole telemetry face extreme mechanical shock, high vibration, abrasive dust, and moisture. We build custom turnkey box builds and heavy-duty cable and harness assemblies engineered specifically for industrial field durability.
Operational Continuity & Site Supply
In remote extractive operations, a single component failure can cause costly site downtime. We mitigate this risk by integrating Vendor Managed Inventory (VMI) safety-stock buffering with our established supplier networks to keep your minerals and mining production lines moving despite component allocation issues.
Testing Rigour & Asset Deployment
Unplanned field failures on remote sites carry high service costs. Our advanced test engineering and ruggedized production standards deliver predictable product behavior, helping you maximize asset utilization in the field and protect your operating margins.
Discuss your next electronics project with a local team member.
Connect with our electronics design and manufacturing experts to explore how we can help you optimize your product and scale production.